Engineering partner from concept to production.

R&D Lab · Tulsa, Oklahoma

New product development, CAD and electromechanical design, PCB design, embedded devices, full automation, testing & validation, and manufacturing, all under one roof.

Exploded CAD view of an embedded device assembly
Viewport 01 · Interactive CADHL-NODE · CONNECTED SENSOR ASSYREV B
AZ 000° · EL 00°EXPLODE 0%UNITS MM
Drag to orbit · scroll to zoom · click a part
Explode
01 · DesignCAD & electromechanical
02 · ElectronicsPCB & embedded devices
03 · SystemsFull automation
04 · ProductionTest, validate, manufacture
Capabilities

One team across the whole product.

Mechanical, electrical, firmware and automation engineering in one lab, so nothing gets lost between disciplines and your product moves from idea to production faster.

Exploded view of a product assembly: cover, PCB and housing
01

New Product Development

From napkin sketch to market-ready product. We take ownership of the full development path: requirements, industrial and mechanical design, electronics, firmware, prototypes and the handoff to production.

  • Requirements & architecture
  • DFM / DFA
  • BOM & cost
  • Production handoff
Dimensioned CAD drawing of a machined bracket
02

CAD & Electromechanical Design

Precision 3D modeling, enclosures, mechanisms and reverse engineering, optimized for manufacturability and performance.

  • 3D modeling
  • Drawings & GD&T
  • Reverse engineering
3D render of a populated PCB assembly
03

PCB Design & Repair

Schematic capture and multilayer layout for new PCBA projects, plus expert repair for legacy and vintage electronics.

  • Schematic & layout
  • Multilayer · RF
  • Board repair
Finished connected embedded device with display
04

Embedded Devices & Firmware

Custom embedded hardware and firmware: microcontrollers, sensors, motor control, wireless connectivity and IoT integration, built into a finished, enclosed device.

  • Firmware in C/C++
  • Sensors & motor control
  • Wireless / IoT
  • Low power
Automated work cell with conveyor, vision, robot and PLC cabinet
05

Full Automation & Robotics

Turnkey automation for retail, agriculture and manufacturing: robotics, conveyors, machine vision, PLC and HMI control, safety systems and the custom electronics that tie it together.

  • PLC / HMI
  • Robotics
  • Machine vision
  • Control panels
  • Safety
Test and validation dashboard with passing results
06

Testing & Validation

Prove it works before it ships. Functional test fixtures, environmental and reliability testing, and design validation that catches problems early.

  • Test fixtures
  • Environmental
  • Reliability
  • DV / PV
Panelized PCBs on a pick-and-place line
07

Manufacturing

From first article to production runs: assembly documentation, PCBA builds, fixtures and supplier coordination to scale your product reliably.

  • First article
  • PCBA assembly
  • Documentation
  • Scale-up
Part being 3D printed layer by layer
08

3D Printing

Industrial-grade additive manufacturing on Markforged X7 and Bambu Lab printers.

Get an instant quote →
WEEK 0Concept
ITERATEPrototype
VERIFYTest & refine
DELIVERFirst article
09

Rapid Prototyping

Fast-track development from concept through testing to first article production, using 3D printing, CNC machining and in-house electronics assembly.

Most products fail in the gaps between disciplines. We close them by putting mechanical design, electronics, firmware, automation, test and manufacturing in one lab, with one team accountable from the first sketch to the first production run.

Lifecycle

A proven path from idea to production.

A structured methodology with clear gates, so you always know where your product stands and what comes next.

PHASE 01

Concept & Design

Requirements, architecture and detailed CAD with manufacturability analysis.

PHASE 02

Engineering

Embedded systems, circuit boards, firmware and mechanical assemblies built to your requirements.

PHASE 03

Prototyping

Rapid iteration with 3D printing, CNC machining and electronics assembly.

PHASE 04

Testing & Validation

Functional, environmental and reliability testing against the spec.

PHASE 05

Manufacturing

First article and production with full documentation and technical support.

Hardware + firmware

The board and the code that runs on it.

We design the circuit, lay out the PCB, write the firmware and bring it up on the bench, then build the test fixture that proves every unit off the line.

Top view of a custom microcontroller PCB
firmware/src/main.c
// HL-ACT servo actuator · FOC control loop #include "hl_board.h" int main(void) { board_init(); encoder_begin(SPI1, 8000000); foc_init(&motor, 20000); for (;;) { float pos = encoder_angle(); float iq = pid_step(&pos_loop, target, pos); foc_update(&motor, 0.0f, iq); telemetry_push(pos, iq); } }
$ make test  ✓ build · ✓ flash · ✓ 42/42 tests passed
Industries

Built for the physical world.

We build automation and connected products for operations where uptime, reliability and cost matter.

01

Retail

Automation, smart fixtures and connected devices.

02

Agriculture

Rugged sensing, control and automation in the field.

03

Manufacturing

Work cells, test stations and line automation.

04

Technology

New hardware products from prototype to launch.

About HurtLabs

Turning ideas into reality.

HurtLabs is an advanced R&D laboratory in Tulsa, Oklahoma, specializing in new product development and custom engineering solutions.

Our expertise spans CAD and electromechanical design, embedded devices, PCB design, full automation and robotics, testing and validation, 3D printing and manufacturing. Whether you're bringing a napkin sketch to life or need reverse engineering, we support you from initial concept through first article and production.

We help innovators, entrepreneurs and established companies turn their ideas into market-ready products.

ApproachEnd-to-end

Complete development support from concept to production.

SpeedRapid turnaround

Fast iteration to accelerate your timeline.

TeamMultidisciplinary

Mechanical, electrical, firmware and automation.

LocationTulsa, OK

In-house lab, prototyping and test equipment.

3D printing quote

Upload a part. Get a quote.

Upload your STL file and we'll send a baseline quote for your 3D printing project within 24 hours.

Equipment
Industrial · continuous fiber

Markforged X7

Industrial-grade printer with continuous fiber reinforcement. Perfect for functional parts, jigs, fixtures, and end-use components.

  • Build volume: 330 × 270 × 200 mm
  • Materials: Onyx, Nylon, Carbon Fiber, Fiberglass, HSHT Fiberglass
  • Layer resolution: 100–200 microns
High speed · multi-color

Bambu Lab printers

High-speed FDM printing for rapid prototyping and production parts with excellent surface finish.

  • Print speeds up to 500 mm/s
  • Materials: PLA, PETG, ABS, TPU, Nylon, PC, ASA
  • Multi-color capable
Request a quote

We'll analyze your file and send a detailed quote within 24 hours.

Drop your STL here or tap to browse STL · MAX 50 MB
Contact

Ready to build your next product?

Partner with HurtLabs to take your concept to a production-ready solution. Tell us about your project and we'll get back to you within 24 hours.

Emailoffice@hurtlabs.com
LocationTulsa, Oklahoma
ServicesNew product development · CAD & electromechanical · PCB design & repair · Embedded devices · Full automation · Testing & validation · Manufacturing · 3D printing
Get in touch

Have a project in mind? We'll get back to you within 24 hours.